Shift Inspection Report: What a Supervisor’s Inspection Must Record

HazView shift inspection report mining guide: title card reading: Shift Inspection Report What It Must Record beside an illustrated checklist with green, amber and red status marks.

The shift inspection report mining supervisors complete each shift is the written record of what they inspected, what they found, what they did about it and what the next crew needs to know. In Queensland the supervisor’s workplace inspection findings belong in the mine record. In New South Wales every production area of a surface coal mine where mining is under way must be inspected at least once every shift, and where more than one shift is worked a day, the outgoing supervisor must give the incoming one a written report.

This guide sets out what the law in each state requires, gives you a field checklist you can use next shift, and explains what separates a report that stands up after an incident from one that only proves somebody drove past.

Why the shift inspection report matters

The supervisor shift inspection is the most frequent structured look at the pit that most sites get. The open cut examiner may cover a large area and the geotechnical engineer visits on a cycle, but the supervisor is on the benches, the roads and the dumps every shift.

That makes the report the first place an investigator looks. Was the soft windrow on the ramp noticed? Was the lighting plant that failed at 0200 in the handover? If the report says “all areas OK” with a signature, the answer to every one of those questions is “we cannot tell”.

What the law requires in Queensland

Queensland does not prescribe a named “shift inspection report” form. The obligations come from several provisions of the Coal Mining Safety and Health Regulation 2017, and the detail is set by each mine’s safety and health management system (SHMS).

  • Section 16A, supervisor’s responsibilities. Inserted in 2024, it makes it a supervisor’s responsibility to carry out workplace inspections as required under the SHMS and to record the reports, findings and recommendations of those inspections in the mine record.
  • Section 141, safety inspections. A surface mine must have a standard operating procedure for safety inspections of workplaces, including the open cut examiner’s inspection. The procedure must require an inspection before an on-site activity starts and periodically while it continues, and the results, including hazards and recommended corrective action, must be made available to coal mine workers.
  • Section 117, spoil dumps and excavated faces. The standard operating procedure for working on dumps and near faces must provide for inspecting and monitoring them.
  • Sections 106 and 107, the open cut examiner. The OCE inspects the excavation before activities start and periodically, reads and acknowledges the previous OCE report first, and reports anything not made safe at the end of the shift to their immediate supervisor, the next shift’s OCE and, where one supplied information for the decision, the operational ROC worker.

Section 68 of the Coal Mining Safety and Health Act 1999 then requires the mine record to hold the reports, findings and recommendations of inspections carried out under the Act, kept for at least seven years. Our guide to Queensland mine record requirements covers what that means for retrieval and integrity.

Metalliferous mines and quarries have the same supervisor duty under section 95A of the Mining and Quarrying Safety and Health Regulation 2017. The Queensland regulations do not fix a per-shift frequency for surface workplace inspections: how often each work area inspection happens is whatever your SHMS says, so it needs to say it clearly. You may also see Recognised Standard 06 mentioned in this context, but RS06 covers inspections at underground coal mines, not open cut work areas.

What the law requires in New South Wales

New South Wales is more prescriptive. The Work Health and Safety (Mines and Petroleum Sites) Regulation 2022 sets out three provisions that shape the shift report directly.

  • Section 88, inspection plan (coal mines). The coal mine is divided into inspection areas sized so a competent person can reasonably inspect them in the time allowed. At a surface coal mine, a production area includes areas where drilling is carried out and where haul roads, dumps or stockpiles are in use. At a coal mine other than an underground mine, each production area where mining operations are taking place must be inspected at least once every shift, and more often if the risk requires it, and the inspection must be done by a mining supervisor. Nobody may enter a production area after the routine of inspections has been interrupted until it has been inspected again. The plan must also cover how safety concerns reach affected people and the relevant manager, how unresolved concerns escalate to a more senior manager, recording of results, and timely review of inspection reports by managers.
  • Section 31, communication between shifts. Where more than one shift is worked each day, the operator’s system must have the outgoing supervisor give the incoming one a written report on the workings, the state of plant and other health and safety matters. Both supervisors sign, or electronically sign, written acknowledgments, and the incoming supervisor passes the content on to their crew.
  • Section 39, inspections. Every mine must have arrangements for regular inspection of the working environment, with procedures, timing and competent persons set by a risk assessment of all areas.

Our article on NSW mine workplace inspection requirements goes through these provisions in more depth, and the NSW Resources Regulator’s legislation page lists the instruments that apply.

Queensland and New South Wales side by side

QuestionQueensland (coal)New South Wales (coal)
Who inspects work areas each shift?Supervisors, as the SHMS requires (s.16A); the OCE under s.106A mining supervisor inspects each surface production area (s.88(7))
How often?Before activities and periodically, as the SHMS sets (s.141)At least once every shift, more often by risk (s.88(4) and (6))
Where do findings go?The mine record (s.16A and Act s.68)Recorded under the inspection plan and reviewed by managers (s.88(3))
Written handover required?OCE must report unresolved unsafe things at shift end (s.107(5)); broader handover set by the SHMSYes, outgoing to incoming supervisor with signed acknowledgments (s.31)

What a supervisor’s shift inspection must record

A defensible report answers four questions: who inspected which areas and when, what condition each area was in, what hazards were found and what was done, and what was handed over. The shift inspection checklist for open cut work areas below covers all four.

The open cut shift inspection checklist

Adapt it to your inspection plan, SHMS and principal hazard management plans, removing rows that do not apply and adding the checks your hazard register calls for.

CheckWhat good looks likeEscalate if
1. Shift details and scope
Supervisor, date, shift, start and finish timesComplete, matches the rosterCovering an area without a briefing
Areas covered this shiftEach area named against the inspection plan; any area missed listed with a reasonAn active area has no inspection this shift
Previous handover and OCE report readOpen items from last shift checked firstAn open item cannot be found or confirmed
2. Haul roads, ramps and access
Road surface and running widthNo potholes, rocks or soft spots; width suits the largest vehicleSpillage or damage that affects braking or steering
Windrows and safety bermsContinuous, built to the site standard, not undercut or breachedMissing, low or breached section at an edge
Intersections and signageSigns visible, sight lines clearA sign is missing or a sight line is blocked
Grade and ramp conditionSurface as designed, no scouring or slippery wet patchesTraction concern on a loaded ramp
Dust and wateringVisibility adequate, no over-wateringVisibility loss or slick surface after watering
3. Dumps and tip heads
Tip head bundBund in place along the full tip edge at the site standard heightBund missing, low or cracked
Crest conditionNo tension cracks, slumping or overhang behind the crestNew or widening cracks, or settlement
Dump surface and waterGrades toward drainage, no ponding near the crestWater ponding on or near the crest
Material being dumpedMatches the dump planWet, fine or unplanned material being placed
4. Faces, highwalls and benches
Face and wall conditionNo loose material, overhang or new cracking above work areasRockfall, new cracking or movement
Bench and catch berm conditionBerms clear and able to catch materialBerm full or undercut above an active area
Barricades and closed areasBarricades and signs intact at every closed or restricted areaBarricade moved or down, or anyone inside a closed area
Exclusion zones and standoffsMarked and respected, matching the current TARP levelPlant or people inside an exclusion zone
Edge protection and open drill holesBerms or other controls on every edge with a vertical drop of 1 metre or more; entry to open hole areas controlledUnprotected edge or uncontrolled open holes
5. Water and drainage
Pit floor and sumpsWater in sumps, pumps running, floor trafficableRising water near work areas or roads
Seepage and runoffNo new seepage from walls or dumpsNew seepage, piping or discoloured flow
6. Lighting and visibility
Lighting plantsWorking, aimed correctly, not blinding operatorsLighting failed at a dig, dump or intersection
Weather and visibilityFog, rain, dust and heat conditions recordedConditions meet a TARP or stop-work trigger
7. Interactions and mobile plant
Light vehicle and heavy vehicle separationRules followed, positive communication in useLight vehicle in a heavy vehicle only zone
Loading and dumping positionsTrucks spotted correctly, safe distances keptUnsafe queuing or spotting
Parked and broken down plantParked safely, isolated and delineatedPlant parked on a road or below an unstable face
Plant condition observedDefects reported through the prestart systemPlant operating with a known safety critical defect
8. People and work practice
Task observationWork observed follows the procedureDeviation from a critical control
Fitness and fatigueCrew fit for work, breaks takenFatigue concern for an operator
9. Hazards found and actions
Hazard location and descriptionPrecise enough for someone else to find; photo attachedLocation cannot be described clearly
Immediate actionMade safe, barricaded, area closed or people withdrawn, and recordedRisk cannot be controlled this shift
People toldAffected crews and the responsible manager informedThe responsible manager cannot be reached
Follow-up actionOwner and due date assignedNo owner, or due date passes without closure
10. Handover and sign-off
Open items for next shiftListed with location and statusA hazard is left open without being handed over
Changes during the shiftNew areas, closed roads and plant moves recordedNext shift would walk into an unrecorded change
AcknowledgmentsOutgoing and incoming supervisor signHandover not acknowledged before work starts
Record filedReport lodged where the SHMS requires, including the mine record in QueenslandReport cannot be located at the end of shift

What makes the report defensible

  • It can be traced to the plan. Areas in the report match the inspection areas in the plan or SHMS, so gaps are visible.
  • It is timed. Each area is logged when it was inspected, not at the end of shift.
  • It records evidence, not opinion. A photo and a location beat “berm looks fine”.
  • Every hazard has an action and an owner. Findings without actions are exactly what an investigator looks for.
  • It reaches the next shift and management. In NSW the s.88 inspection plan must provide for timely manager review of inspection reports; a report nobody reads protects nobody.
  • It is unaltered. In Queensland, section 68(7) of the Act prohibits altering the mine record so it is no longer correct and complete, so corrections add to the record rather than overwrite it.

Where shift inspection reports go wrong

Tick and flick. A generic yes or no list completed in the crib room. The problem with general checklists is that they record that a box was ticked, not that a condition was assessed.

Hazards with no location. “Crack on dump” with no dump, bench or coordinate.

Handover by conversation only. A verbal handover at the go-line falls short of the written report and signed acknowledgments s.31 requires in New South Wales, and leaves a gap in the record everywhere else.

Reports that do not match the OCE’s. The supervisor and the examiner record different things about the same ground. The OCE inspection report template and the OCE report structure guide help line the two up so they reinforce each other.

For who inspects what across an Australian site, see our guide to mine site inspections in Australia.

Keeping the shift record in one place

The shift inspection, the hazard it found, the action and the handover usually live in four places: a paper form, a radio call, a whiteboard and somebody’s memory. When an inspector asks what happened, someone has to rebuild the story, and forms left in a vehicle never make it back at all.

HazView puts the inspection on the same site map every role already uses. Your own form is converted like for like first, and it works offline in the pit, syncing when the device is back in reception. A non-conforming answer can open an escalation section, the checklist can be pinned to its location on the map, and the hazard it finds sits on that map with a control, an accountable owner and a due date. The shift report is generated in the site’s own format from what was recorded, not rebuilt from memory.

Our guide to digitising statutory inspection reports covers the same approach for OCEs, and the HazView page for open cut examiners shows how it fits the shift. To see it with your own forms, book a HazView demo.

Frequently asked questions

Is a shift inspection report a statutory document?

In most cases it is a statutory shift report, even if no form is named in law. In Queensland, section 16A of the Coal Mining Safety and Health Regulation 2017 requires supervisors to record the findings of the workplace inspections their SHMS requires in the mine record. At a New South Wales coal mine, the section 88 inspection plan must provide for recording inspection results, and at any NSW mine working more than one shift a day, section 31 requires a written shift handover report.

How often must a supervisor inspect work areas?

In New South Wales, each production area at a surface coal mine where mining operations are taking place must be inspected at least once every shift, and more often if the risk requires. In Queensland the regulation requires inspection before activities start and periodically after that, with the frequency set by the mine’s SHMS.

Is the supervisor’s inspection the same as the OCE inspection?

No. In Queensland the open cut examiner has specific duties under sections 106 and 107, while a production supervisor’s inspection is required through the SHMS and section 16A. Where one person holds both roles, the record should still show which duty was being performed.

Can the shift handover be signed electronically?

In New South Wales, section 31 expressly allows the outgoing and incoming supervisors to sign or electronically sign their acknowledgments. In Queensland the SHMS sets the form of the handover, so check your procedure allows electronic signatures.

How long must shift inspection records be kept?

In Queensland, anything in the mine record must be kept for at least seven years: section 68 of the Coal Mining Safety and Health Act 1999 for coal mines, and section 59 of the Mining and Quarrying Safety and Health Act 1999 for other mines and quarries. In New South Wales, follow the retention periods set in your safety management system.